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I Had to Fix My Child’s Brand-New Uniform. Here’s What It Reveals About QC.

As someone who works in the apparel industry, I rarely comment on school uniforms.
But a recent experience as a parent reminded me how fundamental craftsmanship is often overlooked in garments that children wear every single day.

I bought a long-sleeve white polo shirt for my child, and the buttonhole was so tight that my kid couldn’t open it by themselves. The first thing I had to do was take a pair of scissors and enlarge the buttonhole manually.

This may sound like a small issue, but in garment-making, buttonholes and buttons are one of the most basic quality-control checkpoints. And yet, school uniforms—often priced 2–3× higher than similar-quality garments—frequently ignore these basics.

From a professional perspective, proper buttonhole construction should follow a few essential principles:

  1. Accurate placement – Misaligned buttonholes cause garment twisting and distortion.

  2. Correct size relative to button diameter & thickness – Too small and the wearer can’t open it; too large and the garment won’t hold its shape.

  3. Clean cutting – The opening must be cut through neatly without damaging the stitches.

  4. Reinforcement for stretch or thin fabrics – Elastic or lightweight materials need backing to prevent deformation.

Likewise, button sewing must match the buttonhole precisely.
Improper positioning or insufficient thread strength leads to loose, tilted, or easily detached buttons—problems that should not appear on a daily-wear uniform.

This experience was a small but clear reminder:
🔹 Good apparel doesn’t depend on high price, but on attention to detail.
🔹 Quality starts with the simplest elements—like a button and a buttonhole.

It’s time for uniform suppliers to take these fundamentals seriously.
Parents shouldn’t need scissors to “fix” a brand-new garment.

#apparelindustry #qualitycontrol #garmentmanufacturing #uniforms #productdevelopment #fashionbusiness #detailmatters

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